A manufacturing facility experienced frequent production downtime due to inefficient PLC systems, impacting overall productivity. Melius Labs was tasked with optimizing their automation processes to improve system reliability and efficiency.

Recurring Downtime: Outdated PLC programming caused frequent system crashes, leading to production halts. Inefficient Operations: Poorly integrated control systems resulted in delays and reduced throughput. Lack of Scalability: The existing system couldn’t accommodate the client’s growing production needs.

System Upgrade: Reprogrammed and optimized Siemens and Allen Bradley PLCs for seamless operation. Process Integration: Enhanced communication between PLCs and other automation systems to eliminate bottlenecks. Future-Proofing: Designed scalable solutions to support the client’s planned production expansion.

Reduced Downtime: Decreased system failures by 40%, ensuring uninterrupted production. Increased Efficiency: Improved throughput by 30%, meeting production targets. Scalable Infrastructure: Enabled the facility to expand operations without additional system upgrades.